PTFE Thin Wall Tubing for Medical Catheters – Custom Catheter Tubing | Fobos Polymer

Description

Fobos Polymer manufactures precision PTFE thin wall tubing for medical catheters, catheter components, and minimally invasive interventional devices. Our thin-walled PTFE tubes are engineered for applications where compact geometry, smooth surface finish, chemical resistance, and tight dimensional control are critical.

Compared with standard PTFE tubing, thin-wall construction provides a smaller outer diameter and improved space efficiency while retaining PTFE’s inherent low friction and chemical resistance. This makes our tubing ideal for catheter linersguide tubesfluid transfer lines, and interventional device components.

All Fobos PTFE thin wall tubing is produced under strict quality control and is available with custom ID, OD, wall thickness, length, and clean packaging according to your project requirements.

Typical Catheter Applications

  • Catheter liners and protective tubing

  • Minimally invasive interventional guide tubes

  • Stent delivery system components

  • Micro catheter and ablation catheter liners

  • Neurovascular catheter components

  • Structural heart device catheter assemblies

  • Fluid transfer lines for catheter systems

  • Guidewire coatings and insulation sleeves

Dimensional Specifications

Fobos can produce PTFE thin wall tubing across a wide range of dimensions to match your catheter design requirements.

PTFE Teflon Thin Walled Tubing
PTFE Teflon Thin Walled Tubing

Inner Diameter (ID) Range:

  • As small as 0.3mm – up to 25.4mm

  • Catheter liner IDs: 0.5mm – 10mm with tight tolerances

Outer Diameter (OD) Range:

  • From 0.15mm to 38.10mm

Wall Thickness Categories:

  • Ultra-thin wall: 8μm – 13μm (0.0003″ – 0.0005″)

  • Thin wall: 0.15mm – 0.5mm

  • Wall thickness starting from 0.025mm (0.001″)

Tolerances:

  • Wall thickness tolerance: as tight as ±2μm (±0.00008″) for ultra-thin wall products

  • ID tolerance: ±0.012mm – 0.025mm

  • OD tolerance: ±0.0004″ (10μm)

Length:

  • Spooled lengths up to 1500 meters

  • Cut-to-length pieces available upon request

  • Maximum straight length: 3000mm

Material:

  • Virgin PTFE resin

  • Modified PTFE available upon request

  • Etched surface options for enhanced adhesion

Cleanroom Manufacturing & Quality Systems

Fobos Polymer is an ISO 13485:2016 certified medical catheter tubing manufacturer. Our PTFE thin wall tubing is produced under rigorous quality management systems to meet the demanding requirements of catheter applications.

Cleanroom Production:

  • Class 10,000 (ISO 7) cleanroom environment

  • Controlled temperature, humidity, and particulate matter

  • Full material traceability from raw resin to finished product

Regulatory Compliance:

  • ISO 13485:2016 certified quality management system

  • ISO 10993 biocompatibility compliant materials

  • USP Class VI compliant

  • FDA compliant materials available

  • CE marking support available upon request

  • REACH and RoHS compliant

Quality Control:

  • In-line laser measurement of diameter, wall thickness, and concentricity

  • 100% OD monitoring across entire length

  • Pinhole inspection on entire length

  • Complete inspection reports with every batch

  • IQ/OQ/PQ validation documentation available

Material Advantages for Catheter Applications

PTFE is widely used in medical catheters due to its exceptional material properties:

  • Chemical resistance – Inert to virtually all chemicals, solvents, acids, and bases

  • Low friction – One of the lowest coefficients of friction among engineering materials, enabling smooth delivery through vasculature

  • Wide temperature range – Stable performance from cryogenic to 260°C (500°F)

  • Biocompatibility – ISO 10993 compliant, suitable for contact with biological systems

  • Dielectric strength – Excellent electrical insulation properties

  • Low extractables – Minimal contamination risk for clean fluid handling

For catheter projects, PTFE tubing is selected because it supports smooth fluid transfer, stable sliding performance, and reliable dimensional behavior. Final material validation should be confirmed according to your application, testing requirements, and regulatory standards.

Customization Options

Fobos offers complete customization for PTFE thin wall tubing projects:

  • Custom ID, OD, and wall thickness based on drawings or samples

  • Ultra-thin wall down to 8μm for catheter liner applications

  • Etched surface for improved adhesion and bonding

  • Cut-to-length or spooled lengths

  • Custom colors available upon request

  • Clean packaging for catheter assembly

  • Prototype sampling, small batch, and bulk production

Why Choose Fobos Polymer

Catheter Tubing Focus – Specialized in PTFE thin wall tubing for medical catheters and interventional applications

Certified Quality – ISO 13485:2016 certified with full traceability

Cleanroom Manufacturing – Class 10,000 (ISO 7) cleanroom production environment

Regulatory Support – ISO 10993, USP Class VI, FDA compliant materials with documentation support

Custom Capability – From prototype to bulk production, tailored to your specifications

Process Expertise – Backed by SUKO Group’s extensive experience in PTFE and high-performance polymer processing, including in-house extrusion, forming, and sintering equipment development

FAQ

Q: What is PTFE thin wall tubing used for in medical catheters?
A: It is commonly used for catheter liners, guide tubes, stent delivery systems, micro catheters, fluid transfer lines, and interventional device components.

Q: What are the minimum wall thickness and ID you can produce?
A: We can produce ultra-thin walls down to 8μm (0.0003″) with IDs as small as 0.3mm for catheter liner applications.

Q: Is your PTFE tubing biocompatible?
A: Yes. We use materials compliant with ISO 10993 and USP Class VI standards.

Q: Do you manufacture in a cleanroom?
A: Yes. All medical catheter tubing is produced in a Class 10,000 (ISO 7) cleanroom with rigorous environmental controls.

Q: What certifications do you hold?
A: Fobos Polymer is ISO 13485:2016 certified. We can also provide ISO 10993, USP Class VI, and FDA compliance documentation.

Q: Can you provide cut-to-length tubing?
A: Yes. We supply PTFE tubing in spooled lengths, straight lengths, or cut-to-length pieces according to your project requirements.

Q: Can you customize tubing dimensions?
A: Yes. We manufacture custom ID, OD, wall thickness, and length based on customer drawings, samples, or application requirements.

Get a Quote

Need custom PTFE thin wall tubing for your medical catheter project? Send us your drawing, target ID, OD, wall thickness, length, and application requirements. Fobos Polymer can help evaluate a suitable solution for sampling or bulk production.

Contact Page: https://fobospolymer.com/contact/
Phone / WhatsApp: +86 19975113419

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